Three-Tier Protection Mechanism
Predictive Defense Layer
Intelligent Monitoring Network:
→ Infrared scanning of Yankee dryer surfaces (alarms triggered by >5°C temperature differential)
→ Vibration trend analysis of drive systems
→ Integration with existing DCS systems
Expert Diagnosis Platform:
▶ Fault Knowledge Graph with 1,800+ papermaking case studies
▶ AI-assisted Root Cause Analysis (RCA) module
Rapid Repair System
Three-Level Spare Parts Reserve:
→ Safety stock for common wear parts
→ Regional shared pool for specialty components
→ Emergency airlift for critical equipment
Standardized Emergency Repair Kits:
▶ Custom toolkits for 16 common failure types
▶ Emergency terminal with AR-guided troubleshooting
Key Technological Breakthroughs
Paper Industry-Specific Prediction Algorithms
Developed blocked condensate detection model for dryers (92% accuracy)
Implemented pulsation anomaly detection in headboxes
Comprehensive Failure Scenario Coverage
Mechanical: AI suggests three optimal repair schemes
Process: Traceable quality data pinpoints parameter deviation sources
Post-Repair Quality Control
72-hour post-repair enhanced monitoring
X-ray flaw detection for critical part repair validation
Case Study
Emergency Retrofit at a Middle Eastern Packaging Mill
From Concept to Production: A Complete Guide to Turnkey Paper Machinery Projects
Outcomes
Downtime due to dryer drive failure reduced from 32 to 4.5 hours
24/7 multilingual remote support center established
Annual failure recurrence rate reduced to 3.2%
More Cases
View More Cases
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Turnkey Cultural Paper Project in Central Asia – T Paper, UzbekistanT Paper in Uzbekistan is a newly built large-scale modern papermaking enterprise dedicated to filling the local market gap for high-quality writing paper. The project planned to build a high-speed cultural paper production line with an annual output of 70,000 tons. The customer had limited experience in paper machine construction and placed extremely high demands on the project’s rapid delivery and long-term stable operation. At the same time, energy costs are relatively high in Central Asia, and energy conservation and consumption reduction are also key concerns for the customer.
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Annual Output
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70,000 tons
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Location
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Uzbekistan
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Energy-saving and Speed-up Upgrade of Packaging Paper Machine in Southeast Asia – H Paper, VietnamH Paper in Vietnam is an important packaging paper production enterprise in Southeast Asia, mainly producing high-strength kraft paper and corrugated base paper. The original paper machine was introduced in 2006. After years of operation, problems such as equipment aging, declining efficiency, high paper break rate, and high energy consumption have become increasingly prominent, making it difficult to meet the rapidly growing market demand and increasingly stringent environmental protection requirements. Customers urgently need to upgrade the existing paper machine to increase capacity, reduce consumption, and reduce emissions.
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Annual Output
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70,000 tons
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Location
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Vietnam
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Consistency and Flow Control Optimization – N Pulp Mill, EthiopiaN Pulp Mill in Ethiopia is a large-scale bleached softwood pulp production enterprise. Fluctuations in pulp consistency led to unstable bleaching and inefficient chemical use. White water recovery rates were also suboptimal.
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Annual Output
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70,000 tons
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Location
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Ethiopia
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Technological Leadership
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Risk Control
Through rigorous feasibility analysis and project management, ensuring a project success rate exceeding 90%.