Chinese Operator Dispatch

Standardized Maintenance System for Equipment

Transforming from Emergency Repairs to Preventive Maintenance

Industry Pain Points: Inefficient Traditional Maintenance Cycles
• Alarming data:
→ 56% of failures caused by improper lubrication, resulting in losses of over $180,000/unit annually
→ Non-standard maintenance leads to a 47% recurrence rate for similar failures

Core Construction Modules

Equipment Health Assessment

Precision Diagnostics:
→ Vibration spectrum analysis detects bearing defects 14–30 days in advance
→ Ferrography oil analysis to determine gear wear phases

Quantified Evaluation System:
▶ Equipment Scorecard across mechanical/electrical/hydraulic dimensions
▶ Health status warning system using red-yellow-blue coding

Standardized Process Development

Five-Level Maintenance Standards:
→ Daily checks (8 basic items)
→ Periodic lubrication (23 lubrication points)
→ Preventive part replacements based on runtime hours

Smart Management System:
▶ QR-code access to maintenance records and fault code libraries
▶ Auto-generated spare parts procurement lists

Technology Highlights

Papermaking Equipment Knowledge Base

Includes fault trees for 9 major equipment types

Specialized inspection modules for calenders, rewinders

Dual-Track Training System

VR simulation for equipment disassembly

On-site Certified Lubrication Engineer (LEC) program

IoT Monitoring Upgrade

200+ sensors for real-time vibration and temperature monitoring

Tiered alert system via SMS/email/system notifications

Case Study

Tissue Mill Revamp in Eastern Europe

From Concept to Production: A Complete Guide to Turnkey Paper Machinery Projects

Outcomes

01

Vacuum roll repair frequency dropped from 2.3 to 0.4 times/month

02

Unplanned downtime reduced by 620 hours/year

03

Created 1,200-video library of standardized operations


  • Turnkey Cultural Paper Project in Central Asia – T Paper, Uzbekistan

    T Paper in Uzbekistan is a newly built large-scale modern papermaking enterprise dedicated to filling the local market gap for high-quality writing paper. The project planned to build a high-speed cultural paper production line with an annual output of 70,000 tons. The customer had limited experience in paper machine construction and placed extremely high demands on the project’s rapid delivery and long-term stable operation. At the same time, energy costs are relatively high in Central Asia, and energy conservation and consumption reduction are also key concerns for the customer.

    • Annual Output

      |

      70,000 tons

    • Location

      |

      Uzbekistan

  • Energy-saving and Speed-up Upgrade of Packaging Paper Machine in Southeast Asia – H Paper, Vietnam

    H Paper in Vietnam is an important packaging paper production enterprise in Southeast Asia, mainly producing high-strength kraft paper and corrugated base paper. The original paper machine was introduced in 2006. After years of operation, problems such as equipment aging, declining efficiency, high paper break rate, and high energy consumption have become increasingly prominent, making it difficult to meet the rapidly growing market demand and increasingly stringent environmental protection requirements. Customers urgently need to upgrade the existing paper machine to increase capacity, reduce consumption, and reduce emissions.

    • Annual Output

      |

      70,000 tons

    • Location

      |

      Vietnam

  • Consistency and Flow Control Optimization – N Pulp Mill, Ethiopia

    N Pulp Mill in Ethiopia is a large-scale bleached softwood pulp production enterprise. Fluctuations in pulp consistency led to unstable bleaching and inefficient chemical use. White water recovery rates were also suboptimal.

    • Annual Output

      |

      70,000 tons

    • Location

      |

      Ethiopia

Choose Us for Three Core Values

One-Stop Service

Eliminate the complexity of dealing with multiple suppliers by having a single team handle the entire process.

Technological Leadership

Combining Nordic environmental technology, Asian cost control expertise, and global supply chain resources.

Risk Control

Through rigorous feasibility analysis and project management, ensuring a project success rate exceeding 90%.

Leave Message

Thank you for your interest in pm-papertech! Please fill out the form below and provide as much detail as possible, so we can better assist you.